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Investigation into a broken American crankshaft, analysing its material properties and comparing its failure mode to a similar case.


Identifier  ExFiles\Box 38\6\  Scan044
Date  19th November 1918
  
X3381
EH. from EY.

November 19.1918.
PY3/P191118.

RE AMERICAN CRANKSHAFT WHICH BROKE DURING EXPERIMENTAL RUNNING.

I cabled for the test figures of crankshaft 1108.
Mr Olley has replied giving the following particulars:-

Analysis of Crank.
Carbon .40%
Nickel 1.25%
Chromium 1.00%

Test Figures.

The shaft gave the following test results.

Yield Point 63.4 tons.
Maximum Stress. 68.7
Elongation 17%
Red. in Area. 52%

Brinell 311
Stanton figure 5350 blows.

From the above figures it will be noticed that the steel was in quite a good condition and that the failure of the crank cannot apparently be ascribed to faulty steel.

Mr Platford has had a crank returned out of B.Eagle(Aero Engine).540 which, after running for over 200 hours broke in exactly the same manner as the American crank, that is, on number 5 journal from the crankpin, and taking in its path the screwed hole for the plug in both Webs and also passing through the oil hole in the journal - the two cracks for apparently identical.

Mr Royce will remember that from our investigations at this end we demonstrated that the greatest variations of stress occurred in number 5 journal. We are leaving as much metal as possible on the flat end of the web and investigating whether we can use a smaller drill for drilling the oil hole.

BY. {R.W. Bailey - Chief Engineer}
  
  
From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).


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