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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
The correct procedure for drilling and bushing the holes in the top leaf of springs.

Identifier  WestWitteringFiles\J\January1923\  Scan111
Date  31th January 1923
  
~~TO BY~~ FROM R.{Sir Henry Royce}

C. to ~~WS~~
C. to ~~OJ~~
C. to ~~WOH~~
C. to ~~HS{Lord Ernest Hives - Chair}~~
C. to ~~MP~~

ORIGINAL.

R7/M29.1.23.

RECEIVED STAMP: HS{Lord Ernest Hives - Chair} JAN 31 1923

SPRINGS. X2628

With reference to your BY9/P22123., I certainly think that the holes in the top leaf of the springs should be corrected for diameter and alignment, by us. I think each spring should be clamped in a suitable jig, not placed on an axle, and the holes opened out under a suitable machine, to an exact diameter.

WS. ought to produce a jig to suit this purpose, and we ought to have a drilling machine with two heads that can be set a convenient distance apart to enable us to do both holes - (such a machine is used for large con. rods.)

It may be necessary to correct the hole with a single pointed tool or a four lip drill, and afterwards ream for a press fit. I am not sure however whether we have not already arranged that the spring shall be bushed with flange bushes so as to increase the area. Such bushes might be case-hardened and have a loose bronze sleeve for the pin. We cannot believe that the loose bush is the cause of the wear unless it means that the soft steel of the spring and the brass bush are not happy together, whereas the case-hardened pin and a fixed bush in the spring-eye, would be.

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