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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Testing side shafts and gears, detailing issues with humming, knocking, and backlash.

Identifier  ExFiles\Box 75\1\  scan0047
Date  5th February 1913 guessed
  
-4-

in mind ever since, and although I now see that there
are difficulties which I had not anticipated, yet I still
think the idea is right.

In taking up the question of side shafts I again
checked the periodicity of the notes given out, with of
course the same result. I thought I would overcome the
difficulty of reproducing the setting of the gears by
grinding them actually in the box, which was more possible
than in the case of the axle. We used 3" shafts to
connect the flywheels to the gears and supported the
flywheels in separate bearings to relieve the box of as
much strain as possible. The flywheels used were the
extra heavy engine flywheels. I again used a brake but
a very much lighter one.

The first gears tried were our standard gears
cut with Brown & Sharpe cutters and hardened in the
usual way. These gears were originally bad for humming.
After running in the rig the surface of the teeth appeared
to be excellent, but when they were again tried without
the flywheels they were still not at all good. The
gears were run fairly fast and coarse emery used for
grinding. The feature in the running in of these gears
was the extraordinary amount of knocking which took place
between the teeth; this was so violent that it would
throw the flywheel forward and take up all the back-lash
  
  


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