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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Analysis of a starter motor fault involving pinched brush flexibles and comparison of switch designs.

Identifier  WestWitteringFiles\T\2January1929-June1929\  Scan247
Date  27th May 1929
  
-2- EFC5/D27.5.29 contd.

Apart from the fact that the base of this
switch would now be a bakelite moulding, it will be
remembered that this design of switch has been temporarily
replaced by the older type of design which has given
very satisfactory experimental service.

(3) As a result of subsequent removal and replacement
of the starter motor end cover, one of the brush flexibles
(on the live side of the armature electrically) became
pinched (and consequently earthed) between the cover and
the spigot, this causing the main armature current to be
diverted to earth, in which case the motor would still
attempt to engage but without rotation, circumstances
which would permit of the pinion being badly chewed up
by the wheel, as was observed to be the case. Also it is
the case that the relative heating evidences in the
various coils, and the burning effects on the various
contacts, where such existed, are in accordance
with the above diagnosis.

For the above faults to be repeated on
further systems, several of which we have now going
satisfactorily, is wholly improbable.

In fact we have had another system, not quite
similar, but with ebonite insulation, which has run
17,000 miles in France without failure.


EFC.
  
  


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