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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Reasons for adopting specific lever lengths in an agreed brake system, including calculations.

Identifier  ExFiles\Box 73\2\  scan0303
Date  27th March 1924
  
X.9940

S E C R E T.

DA{Bernard Day - Chassis Design}1/M27.3.24.

To R.{Sir Henry Royce} from DA.{Bernard Day - Chassis Design}
c. to CJ. RG.{Mr Rowledge}
HS.{Lord Ernest Hives - Chair} BY.{R.W. Bailey - Chief Engineer} PN.{Mr Northey}

E.{Mr Elliott - Chief Engineer} A.{Mr Adams} C.

AGREED & REM. BRAKE SYSTEM. X.9940

Referring to your remarks re. the length of pressure screw operating levers on N.sch.1769 and on the agreed scheme which was on a car which came to Le CanadelHenry Royce's French residence, the following were the reasons which caused us to adopt these lever lengths.

(1) In your R5/M17.12.23., there are given us instructions as to the working of the slow speed servo, viz -

750 lbs.ins. of work from pedal: (for 150 lbs.foot press:)
1500 " " " " servo.
____
2250 " " " altogether (total).

Length of servo lever to be 4".
Length of lever on pressure screw to be 2".
Servo lever to go through 60°.
Pressure screw lever through 75°.

In laying out the agreed scheme we closely followed these instructions except that the servo lever was made 4.2" long to give us a little clearance we wanted, and we found it very difficult to get the pressure screw lever to go through more than 70° because we could not get more than 2.2" linear motion off the pedal lever. But we thought this 10° would be enough to close the servo, and we might still count on the servo lever going through 60.

Then the following figures followed :-

Pull from pedal 380 lbs.
Torque on pressure screw 380 X 2 = 780 lbs.ins.
Load in plane of screw 760 / .55 = 1380 lbs.

Taking 55° angle of thread (perpendicular to axis) and an efficiency of 82% -

End thrust = (1380 X Tan 35 X 82) / 100 = 793 lbs.

Servo work = servo torque = 1500 lbs.ins.
M.R. = 2.9".
μ = .5

End thrust required = 1500 / (2.9 X 2 X .35) = 740 lbs.

contd:-
  
  


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