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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Cost comparison analysis between die casting and sand casting for a crankcase top half, including labour, materials, and tool charges.

Identifier  ExFiles\Box 148\5\  scan0403
Date  13th August 1938 guessed
  
Crankcase - Top Half.

Die Casting Costs.
Direct Labour:
Core-making 10 Hrs.
Casting 6 "
Fettling 3 "
___
19 "
===
Labour Cost @ .8s per hour = 15.25 shlgs.

Labour Cost Saving = 14.75 shlgs.

Material:
Die cast Weight = 60 lbs.
Die Cast Weight Saving = 8½lbs.

Total Savings: in
A.{Mr Adams} RR50 @ 1/3d per lb = 26.25s = 22%
B. AGM @ 5d per lb = 76.25s = 65%
C. L8 @ 7½d per lb = 63.50s = 54%

Sand Casting Costs.
Direct Labour:
Core-making )
Casting } 38½ Hrs.
Fettling )
___
38½ "
===
Labour Cost @ .8s per hour = 31.0 shlgs.

Material.
Sand Cast Weight = 68½ lbs.

Total Cost:
Material. 85.5 shlgs.
Labour.( No oncost) 31.0 "
_______
116.5 "
=======

Recuperation of Tool Charges.

Material. Cost of Case. Saving. Tool Cost. Quantity.
A.{Mr Adams} RR50 90/3d 26/3d. £1,200 1,100
B. AGM. 20/3d 76/3d " 320
C. L8 52/9d 63/6d. " 380.
  
  


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