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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Valve spring design, hardening, and safety margins for Condor and other engines.

Identifier  ExFiles\Box 56\2\  Scan046
Date  17th January 1928
  
4290

Hs. {Lord Ernest Hives - Chair} RG. {Mr Rowledge}
E. {Mr Elliott - Chief Engineer} BY. {R.W. Bailey - Chief Engineer} from R. {Sir Henry Royce}
C.

R5/M17.1.28.

RE. VALVE SPRINGS. X.3616
CONDOR AND ALL OTHER ENGINES. X.2993
X.290

I am very pleased to hear of the good results obtained with -

(1) The newer practice in the stresses of the spring.
(2) The newer practice in cam design.
(3) The open ended type.
(4) The improvement in hardening - double quenched lower brinell.

I agree to these, but from the figures given and the whole results, and considering that we cannot rely on all springs being the same brinell, I should recommend aiming at something below 440, because it is too near the danger zone, whereas you have only feebly proved that the 406 is too low.

I would rather be too soft than too hard. The characteristic on this side of the best possible appears to have a slower slope. I therefore suggest aiming for not more than 420, and would prefer to agree to 410.

Fortunately the way the springs break is not disastrous.

We should in practice have a greater margin of safety because of the slower speed and greater periods of rest.

The Condor spring, owing chiefly to the increase of speed, is I believe the spring with the lowest figure of merit, so that our practice on all our engines should be safe, and valve spring troubles a thing of the past, (providing we get old stock scrapped and generally take advantage of our knowledge).

R. {Sir Henry Royce}
  
  


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