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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Calculations and specifications for vehicle road spring stiffness, deflection, and stress.

Identifier  ExFiles\Box 43\2\  Scan265
Date  12th December 1930 guessed
  
- 2 -

We started by making these springs 3¾" deflection (½ negative camber).

Stiffness = 1150 / 3.75 = 305 and this has since been specified as 315 ± 20 lbs./in.

2. Rear Springs
(a) Length at front 26.5
Length at rear 29.5

Ratio center load to rear end load = 4 x (29.5 / 26.5) = 4.45

Weight on rear tires = W
Axle weight 680 lbs.
4 passengers and 200 lbs. luggage 730 lbs.

Weight on springs at end = W + 50

Originally working with 10.5" deflection at rear this gave stiffness at center = ((W + 50) / (2 x 10.5)) x 4.45 = .212 (W + 50).

Later the stiffness was reduced and is now calculated to the formula Stiffness = .199 (W + 50) which it will be found agrees with the chart.

Note that working loads are maintained at (4.45 / 2) (W + 50).

Our method of calculating a road spring is comparatively simple thus:

1. From consideration of the extreme curvatures - i.e. free and maximum bump - calculate total change of curvature from free to maximum stressed condition of each plate.

For example a 45" long spring, 4" free camber, curvature is
(8 h / L²) = (8 x 4 / 45²) = .0158 when flat.

From flat to 3" bump, curvature is = .0119

Total .0277

Allowing a maximum stress 100,000 lbs./sq. in. then the maximum thickness of plate we can use through this range is
(2 x stress) / (Elasticity x curvature) = 200,000 / (30,000,000 x .0277) = .241

so under these conditions the thickness of plate must not exceed .240.

(Continued)
  
  


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