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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
The feasibility of incorporating steel pads into gearbox forks during the casting process.

Identifier  ExFiles\Box 136\2\  scan0061
Date  10th March 1939
  
1153
Rm{William Robotham - Chief Engineer}/Gry.{Shadwell Grylls}
RHC{R. H. Coverley - Production Engineer}/JWW.3/HM.{Capt. W. Hallam - Head Repairs}10.3.39.

Gearbox Forks.
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We have considered the incorporation of steel pads in the Gearbox Fork which you have loaned to us, and are afraid that this is not a very desirable proposition.

It will be quite easy to incorporate the steel pads in the casting, but as these pads will reach a temperature of some 950°C, it is doubtful whether they will retain their hardness.

The alternative of hardening after casting may tend to loosen the insert from the aluminium bronze casting, and as the Selector is a piece which is subject to high duty, we consider that such a procedure is rather risky.

If you can devise a steel which will not soften at 950°, or will at least maintain a suitable hardness after being brought to this temperature, then you can safely accept a "cast in" insert.

Selector Fork is returned herewith.
  
  


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