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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Continued report discussing engine crankcases, bearings, chassis frames, and works equipment.

Identifier  WestWitteringFiles\D\May1920\  Scan43
Date  1st May 1920
  
TO HS.{Lord Ernest Hives - Chair}DA.{Bernard Day - Chassis Design} & HY.{Tom Haldenby - Plant Engineer}
-5-
EL/G18/5/20 Contd.

caps in the bottom half of the crankcase are very pronounced.
They apply to some extent only to the "Buzzard" engine, and in view
of this Mr. Royce has decided that the "Buzzard" shall be a com-
promise between the two systems so that it shall have the conven-
ience of the present car engine in respect to main bearings without
the objections to the form of the crankcase. The bearing caps
will be used in conjunction with cross webs in the bottom half.
Mr. Hives submitted further information with respect to
the disadvantages of the type of big end used on the "Condor" as
compared with that used on the "Eagle" engine, chiefly in respect
to ease of manufacture and repair.
Mr. Royce agrees to try both types for the "Buzzard"
since this is now possible, owing to the decision regarding the
lower half of the crankcase, and says the Buzzard rod of the artic-
ulated type will have 20° less angle, and will probably be designed
with the fork on the articulated rod instead of on the main rod.
X.3813. Referring further to crankshaft and big end bearings,
Mr. Royce stated that it was his opinion that we always fitted up
our stuff too tightly. Mr. Bailey thought that with the new
reamed bearings our engines are much more free. It was further
stated that our main bearings will run up to .005" clearance beyond
which they will knock. It is difficult to maintain the oil pres-
sure with big slacks in the bearings, and this is the first limit
that is found. If a car is knocking in the main bearings and
the oil be changed for thicker oil or for castrol, then the knock-
ing will cease. Mr. Royce says that if we are limited in this
direction by the maintenance of the oil pressure, then we must
use greater oil pump capacity.
X.4043. With regard to the Buzzard chassis frame, six sets of
which we shall shortly be putting on order, a point to be decided
was the gauge of the material to be used in the pressing. Mr. Royce
remarked that we have a lighter engine and that we must save weight.
It was stated by Messrs. Day and Hives that the weakest point of
the present 40/50 frame as shewn on the pump test is the front horns.
Mr. Royce considered that we should test the "Buzzard"
frame in material .128" thick, that is, 10 S.W.G., and that the
Buzzard front horns would not have so much load to carry, in view of
the lighter weight of the engine.
X.4122. With regard to the spare wheel behind the petrol tank on
the new chassis, this may foul touring body and cabriolet hoods.
Mr. Day will look into and supply a figure for the permissible height
for this wheel.

WORKS' EQUIPMENT. X.3054.

Mr. Royce thought that we should do more press work at
Derby, but says do not sell the small power presses that we are
using now to get larger ones, as he was afraid that this might re-
sult in doing small work on big presses. He thought that we
should be able to keep a press busy that would be big enough to
do the silencer snout job. For presswork to be ordered outside,
Mr. Royce recommended that we should try Sankeys or Rubery Owen.
  
  


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