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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Letter discussing material choices for a transmitter, focusing on the challenges of using steel versus aluminium alloys.

Identifier  ExFiles\Box 136\2\  scan0407
Date  13th March 1944 guessed
  
In addition to these loads, there are of course other factors
to consider:-

The temperature inside the transmitter can be raised to
about 300°C, by running at full throttle with a stalled output
shaft for some time.

The tensile strength, elasticity and linear expansion due
to temperature of steel and aluminium alloy respectively all
need consideration. With aluminium shells, the differential
expansion between steel and aluminium would tend to give trouble
at the joints, particularly at the crankshaft flange, turbine hub
and starter ring.

I am bringing these possible difficulties to your notice
since we have experienced all of them in the past, although they
may be overcome by the use of modern aluminium alloys and methods
of which we know little or nothing.

It is because of these difficulties that we are inclining to
an all steel construction and we can continue the investigation of
the possibilities in this direction while you study the possibilities
of aluminium alloys.

I wonder whether you would care to pay us a visit here
and see the transmitter being made by the present methods. And, if
you did, would you care to bring Everndon with you, as, I gather,
he has watched both fluid flywheels and Lysholm-Smith torque
converters being made in the States. I know this sound very like
picking the brains of yourself and of your organization but may be
justifiable if you eventually decide to make use of the transmitter
yourselves. Apart from that, I feel that we have got in the
transmitter something considerably in advance of anything else in
the world of its kind, and, if it can be properly developed and
manufactured in this country (without asking the Americans to tell
us how) it might be of considerable value in the export trade of
the country generally; it has a great many possible uses other
than on motor cars.

Yours sincerely,
  
  


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