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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Investigations and solutions for starter motor slipping issues.

Identifier  ExFiles\Box 77\5\  scan0058
Date  24th June 1927 guessed
  
contd :- -4-

have become very much worn, the pinion load works back until
only .250" of the teeth are in operation. We presume that in
time on an owners' car the teeth of the flywheel will wear to
the same degree and probably cause failure of the starter motor.
During our tests we found that by increasing the
spring D.51133 to 10 lbs. and reducing the spring D.51144 to
8½ lbs. we obtained an all-round improvement of the starter unit.
In investigating the slipping under load condition
the chief and primary cause is as stated previously - the poor
surface of the cork discs. Under present conditions and in
the event of not being able to obtain better cork, we find that
by increasing the initial load of the spring D.51376 from 31.5
lbs. to 50 lbs. we obviate the slipping. Our explanation of this
is that the slipping occurs before the pinion is fully engaged,
when the load applied to the clutch discs is little more than
38.5 lbs. which is insufficient for the load imposed upon the
starter in this position. By increasing the strength of the
spring to 50 lbs. we prevent this slipping, and the rating of the
spring is not too high to prevent the nut winding up to its full
movement, thereby getting the max. load imposed upon the clutch
discs when pinion is fully engaged.
In further investigation, we cured the slipping
caused by excess oil getting on the clutch, by having 6 grooves
grouned on the face of the operating bush D.51134 which wipes
the excess oil off and is thrown clear by the centrifugal force
when the motor revolves. This is now on production and giving
good results. With this scheme the unit is well lubricated
with Prices Motorine C. oil which facilitates the working
contd
  
  


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