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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Experiments on reducing dielectric loss in coils by improving insulation materials and design.

Identifier  ExFiles\Box 45\4\  Scan063
Date  9th November 1922
  
-4- EFCL/T9.11.22.

dielectric loss. This applies more particularly to the
Elo cases which have so far been standard. It is anticipated
that we may effect an improvement either with American
bakelite or mouldensite, in fact we already have evidence
that mouldensite is definitely better. Another way in which
we effected an improvement was a reduction of the number of
turns of the secondary with improved insulation. We put down
the improvement to the fact that there is more real insulation
between the outside of the secondary winding and the inside
of the bakelite case, the air space which, from this point of
view, being ionised by the H.T. discharge, would act as a
conductor. This was proved by the fact that the inside tin
foil connected to the H.T. gave the same result.
A further experiment has been a 16000 turn coil
with this extra insulation (but still allowing about 1/8" air
gap) in a mouldensite case, and this has been quite a good
improvement as the engine ran with bonnet and radiator shutters
closed for 1 3/4 hours before failure occurred. Yet another
experiment consists in filling the vacant space with a suitable
mixture of paraffin wax and resin. This dielectric will
have a smaller inductivity and also a smaller loss, therefore
the high potential will not so easily be transferred to the
inside of the bakelite case and it would be anticipated that a
much reduced loss would occur. See later p. 7 for result.
The phenomenon is not readily produced with
other makes of coils, e.g. Remy, though it was produced under
extreme conditions with a U.S.A. Bosch coil with ballast as
Contd.
  
  


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