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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Diagnostic procedure for testing an electric motor's magnetic circuit and mechanical friction.

Identifier  ExFiles\Box 70\4\  scan0144
Date  30th January 1925 guessed
  
-2- Contd.

an air gap, or of eccentricity of the armature. This
latter has a double effect on the current :-

Firstly, because the total flux may be reduced.
Secondly, because the flux may be twisted round,
so that the brushes are no longer in exact
neutral position. Either of these will
cause the current to be greater than normal.

It will be seen that the light test should be
quite sufficient to shew up a bad magnetic circuit,
provided the mechanical friction is first reduced within
bounds.

Excessive current taken on the light test of
the motor, due to mechanical friction in the gears, does
not necessarily involve the motor being returned to the
erectors, as friction of this kind is very often removed
by running the motor on load. If, therefore, there is
reason to believe that the excessive current is due to
friction and not to bad magnetic circuit, it is legitimate
to run this motor on the load test first and subsequently to
carry out the light test. It may then be found that the
light running is within the limit, so that the motor may be
passed, if otherwise satisfactory.

Note:- Before, between and after the light and load
tests, the commutator and brushes should be carefully
examined. The commutator should be found to be free from
grease or varnish; this latter is difficult to detect when
the motor is hot. The contact surface of the brushes
should be carefully examined after the light test to see
that there is sufficient area of contact, which we consider
  
  


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