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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Analysis of spring forces, armature taper, and electrical engagement in a starting mechanism.

Identifier  WestWitteringFiles\T\November1928\  Scan091
Date  17th December 1928
  
EFC1/T17.12.28. -3- Contd.

There is also the question of the spring being capable
of pulling the armature back & up an incline of 1 in 3 which,
if we consider the incline to reverse when we wish to reverse
the motion, becomes equivalent to a material addition to the
friction.

In regard to the force of the spring in the other
extreme position (fully engaged), we are now approximating to
the spring which will be right at this end also, e.g. we had
one spring which was too strong in full engagement - not so
strong as to prevent engagement but strong enough to allow
back and forth oscillation of the pinion when rolling the
engine to an extent sufficient in some instances to break the
switch contact and let the armature out of gear, even though
the push button is not released and the engine not started.
In these circumstances a chatter does not take place because
the teaser circuit cannot again be made, i.e. once the main
switch is broken all current is off except the hold-off current.

It certainly appears to have been the case that the
amount of armature taper was overdone in the first instance.
We now go from 3.100 to 3.000 in a length of 3.500, but from
the various results I have sometimes wondered whether, after
all, the taper is undesirable. I say 'wonder' because it is
still my impression that a small amount of taper is an advantage.
We are not up against the stxrxexivex difficulty of failure of
complete engagement because the attractive force increases so
rapidly with the reduction of the air gap, particularly with a
taper such as we have at present. On the other hand, as
  
  


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