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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Various alloys for crankchamber castings and pistons, including suggestions for future reports and testing.

Identifier  ExFiles\Box 36\3\  scan 023
Date  15th February 1916 guessed
  
Contd. 2.

If this Magnálium was not prohibitively expensive and could be produced in sufficient quantity, I propose it should be tried for crankchamber castings, but its casting properties would first have to be proved. My impression is that these are very good.

I think in any future reports you had better include whether an alloy can be obtained or made by us in quantity, its price for a given volume in decimals of a penny per cubic inch, its casting properties, its physical properties, its composition, and in the case of a piston alloy, its variat-ion in strength for temperature.

Regarding the piston alloy, I felt that the Admiralty had gone too far in the alloy containing manganese, and I still think that even the alloy we are at present using is too advanced as regards strength at a high temperature, because of its great brittleness at lower temperatures. We could prove this, I think, by using an alloy which is known to weaken at high temperatures.

So that we could now compare for pistons -

(1) Our present standard piston alloy.
(2) An alloy with considerably less copper.
(3) A crankchamber alloy.
(4) Magnálium.
(5) The Levett metal.
(6) The metal suggested by Mr. Hall.

I should like Upton Lewis, Stanton or static tests of these alloys at varying temperatures, up to the temperature we consider the maximum attained by the pistons. In the case of a

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