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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Broken Goshawk 11 front axle, discussing forging issues and proposing design improvements for strength and reliability.

Identifier  ExFiles\Box 49\4\  Scan118
Date  12th December 1921
  
Hs.{Lord Ernest Hives - Chair} from R.{Sir Henry Royce}
c. to CJ.
c. to EP.{G. Eric Platford - Chief Quality Engineer}
c. to HY.{Tom Haldenby - Plant Engineer}
c. to BY.{R.W. Bailey - Chief Engineer}
c. to Wor.{Arthur Wormald - General Works Manager}

X4263

R7/M3.12.21.

X.4263 - GOSHAWK 11 - FRONT AXLE.

One of these has broken in bump. I am not sure that this one was a sound forging. It appeared to have been made in a die but is not of a design we generally produce, because there is too much taper on the flanges, and they are not thick enough at the edges.

Anyway we are materially increasing this and also the steering arms; you will find the design should double the strength.

It is imperative that these forgings should be reliable and as regards 40/50 I always favoured buying from steel-makers like Vickers, Firths, Armstrong, Camells - someone who could take responsibility that the steel, the forging, and the heat treatment shall be correct. Naturally we check all we can but I fear that one axle may occasionally get through with some defect which may mean death to someone and our reputation.

We ourselves can make and watch the smaller parts of the front axle and be sure our steering levers are forged to shape, and not bent to shape after forging straight or incorrectly.

R.{Sir Henry Royce}
  
  


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