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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
List of proposed alterations and simplifications for an engine's crankcase, studs, and valve gear cover.

Identifier  ExFiles\Box 71\2\  scan0107
Date  11th November 1925 guessed
  
contd :- -2-

(12) Cancel the cast alum. tube and flanges surrounding the oil pump drive in the lower half crankcase.

(13) Cancel the top and bottom cored holes in the front feet of the crankcase and knock out the wall shutting out the front feet cavities, except for sufficient depth of web to carry the joint across for the lower half. This alteration does not remove a great deal of material but it simplifies the casting, replacing 3 cores with 1., and thereby makes it more possible to hold the thickness of the walls nearer the correct dimension. This applies generally to the proposals to simplify the crankcase.

(14) Replace the bolts at present securing the cyls. and heads to the crankcase by studs. The objection to the studs, namely, that they tend to screw out when the head is removed, is to be overcome by providing them with squared collars which engage squared holes in the cyl. block, and are thereby locked - see sketches.

[Sketch of a stud locking mechanism]

Annotation 1: Cyl. block with large clearance hole drilled from above for broaching square.
Annotation 2: Square with corners removed milled from round collar.
Annotation 3: Third same dia. as upper end of stud but 3 or 4 dias. deep in crankcase.

This alteration save considerable weight in the crank-chamber by considerably reducing the length of the bosses required for these studs. It also saves the drilling of about 120 small holes which we have at present to do on the existing design.

(15) Make top valve gear cover from an alum. sheet metal pressing with suitable sheet metal angles rivetted on to form a flange - see sketch.

contd :-

Join in these angles to come [text is crossed out]
  
  


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