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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Specification and setting data for a Hypoid Gear set.

Identifier  ExFiles\Box 114\1\  scan0301
Date  19th December 1939
  
CONCAVE GEAR TOOTH BEARING
CONVEX GEAR TOOTH BEARING
HYPOID GEARS
SUMMARY NO. 1051
M'F'G.{Mr Griffiths - Chief Accountant / Mr Gnapp} SOFT OFFSET LAP
GLEASON WORKS
ROCHESTER, N.Y., U.S.A.
PINION SETTINGS
DEVELOPED SETTINGS

FOR: ROLLS ROYCE LTD
COMBINATION: 12 x 43
DRIVE PRESSURE V: 18°15'
REVERSE PRESSURE V: 24°15'
CONE DISTANCE: 4.442"
GEAR FACE: 1.188"
GEAR D.P.: 5.059
PINION SPIRAL V: 44°49'
GEAR SPIRAL V: 35°10'
OFFSET OF PINION: .650" BELOW CENTER

GENERAL DIMENSIONS
NO. | ITEM | PINION | GEAR
1 | PART NUMBER | RG{Mr Rowledge}130 | RG{Mr Rowledge}131
2 | REF. B. P. NUMBER
3 | ADDENDUM | | .091"
4 | WORKING DEPTH | | .323"
5 | WHOLE DEPTH | .366" | .364"
6 | FACE ANGLE | 20°9' | 74°16'
7 | PITCH ANGLE | 17°8' | 73°6'
8 | ROOT ANGLE | 15°31' | 69°35'
9 | DEDENDUM ANGLE | | 3°31'
10 | OUTSIDE DIAMETER | 3.190" | 8.553"
11 | CONE CENTER TO CROWN | 4.347" | 1.205"
12 | CONE CENTER TO BACK | 4.702" | 2.286"
13 | NORMAL CHORD. ADDEN. | * .206" | * .079"
14 | NORMAL CHORD. THICK. | * .275" | * .166"
15 | HAND OF SPIRAL | L. | R.{Sir Henry Royce}
16 | CUTTING METHOD | FIXED SETTING | SPREAD BLADE
17 | MOUNTING DISTANCE | 4.525" | 2.350"
18 | SOFT MOUNTING DISTANCE | 4.528"
19 | DRIVER | PINION | ROTATION

GEAR SETTINGS
ROUGHING CUTTER SPECIFICATIONS
20 | DIAMETER: 9" | POINT WIDTH: .050-.025"R | IN. BLADE V: 18°-0' | OUT. BLADE V: 24°-0'
21 | CUTTER AXIAL POSITION | ADV. .005"
15" SPIRAL BEVEL ROUGHER SETTINGS
22 | MACHINE ROOT V | 69°35'
23 | HORIZONTAL | OUT 1.793"
24 | ANGULAR | UP 16°26'
FINISHING CUTTER SPECIFICATIONS
25 | CUTTER NUMBER | *#4-17 1/2 I, 25°0'
26 | FINISHING CUTTER DIAM. | 9"
27 | FINISHING POINT WIDTH | .090" .025"R
15", No 16 SPIRAL GENERATOR SETTINGS
28 | MACHINE ROOT V | 69°35'
29 | HORIZONTAL | OUT 1.293" | RADIAL 3.900"
30 | VERTICAL | UP 3.679" | CRADLE + 70°38'
31 | MACH. CENTER TO BACK | 2.397"
SLIDING BASE CUTTER AXIAL | ADV. .104"
3/10 RATIO CHANGE GEARS Nc 75
DR. 36 79 | STUD 90 100
DR. 57 54 | STUD 91 36
TEST ROLL | 30° CRADLE | 31°36' WORK

PINION SETTINGS
NO. | ROUGHING | 15" HYPOID GENERATOR FINISHING
ROUGHING CUTTER SPECIFICATIONS
32 | DIAMETER: 9" | PT. WIDTH: .040-.020R | IN. BLADE V: 28°-0' | OUT. BLADE V: 14°-0'
33 | MACHINE ROOT ANGLE | 15°31'
34 | CUTTER AXIAL LOCATION | ADVANCE .005"
35 | MACH. CENTER TO BACK | 4.735"
15" SPIRAL BEVEL ROUGHER SETTINGS
36 | HORIZONTAL | OUT 1.254"
37 | ANGULAR | DOWN 14°13'
15"/#16 HYPOID GENERATOR SETTINGS
38 | HORIZONTAL | OUT .856"
39 | VERTICAL | DOWN 3.192"
40 | OFFSET OF BLANK | 0
41 | RADIAL | 3.305"
42 | CRADLE + | 285°0'
3/10 RATIO CHANGE GEARS Nc 75
DR. 66 82 | STUD 77 69
| DRIVER 55 80 | STUD 68 57
TEST ROLL | 20° CRADLE | 67°54' WORK

DEVELOPED SETTINGS
NO. | | BOTTOM | TOP
44 | MACHINE ROOT V | 15°31' | 15°31'
46 | MACH. CENTER TO BACK | "C" TOPREM 4.645"
47 | CUTTER NUMBER | #21-17 1/2-0.B | .025"R #36-25"-1.B
48 | POINT DIAMETER | 8.800" | 9.140"
49 | OFFSET OF BLANK | DOWN .750" | DOWN .637"
50 | CUTTER AXIAL LOCATION | WITHDRAW .148" | WITHDRAW .266"
51 | HORIZONTAL | OUT .670" | OUT 1.719"
52 | VERTICAL | DOWN 3.722" | DOWN 2.994"
53 | CUTTER SPINDLE V | DOWN 0°40' | DOWN 2°34'
54 | CUTTER COLUMN V | IN 0°41' | IN 2°25'
CHANGE GEARS
DRIVER 63 79 | STUD 70 62 | DRIVEN
DR. 44 56 | STUD 63 72 | DN
TEST ROLL | CRADLE 20° | WORK 75°41'
TEST ROLL | CRADLE 20° | WORK 76°27'
V & H CHECK
SOFT GEAR | DRIVE: V +9 H -9 | COAST: TOE +9 H -9, HEEL -18 +19 | TOTAL 27 28
SOFT PINION | DRIVE: V -10 H +11 | COAST: TOE -10 H +11, HEEL +15 -18 | TOTAL 25 29
BACKLASH .004"-.006"

CUSTOMER'S ORDER NO. 8919
SALES ORDER NO. A010086
NO. OF PAIRS 1 SOFT 3 HARD
DATE 12/19/39
REMARKS:
MADE OUT BY: M.{Mr Moon / Mr Moore} Lowe
DATE: March 5 '48
CHECKED: Wm
* THICKNESS AT MIDDLE OF FACE
MACHINE SERIAL NO. USED FOR MASTER GEARS
FORM ED{J. L. Edwards} 324
  
  


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