Rolls-Royce Archives
         « Prev  Box Series  Next »        

From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Laboratory report comparing the properties of various metal alloys, likely for piston manufacturing, with a final recommendation.

Identifier  ExFiles\Box 76\3\  scan0014
Date  28th July 1917 guessed
  
ROLLS-ROYCE, LIMITED.
LABORATORY REPORT.
RR. 884b.
L 377
To: [blank]
Date: 191..
Re: [blank]
laboratory on: [blank]
received by: [blank]

[Table of Data]
Columns: Composition, Relative Conductivity, Approximate Calculated piston temperature under average engine conditions (with a note 'at calculated piston temp.'), Average tensile strength, Average elong.

- Aluminium etc:
- Relative Conductivity: 100
- Approx. Calc. Temp: 191°C
- Avg. Tensile Strength: 4.60 tons
- Avg. Elong: 6.5%

- Crankcase Metal:
- Relative Conductivity: 78
- Approx. Calc. Temp: 245°C
- Avg. Tensile Strength: 5.10 tons
- Avg. Elong: 4.6%

- Piston 12% Copper:
- Relative Conductivity: 58
- Approx. Calc. Temp: 330°C (in test)
- Avg. Tensile Strength: 6.25 tons
- Avg. Elong: 1.0%

- Ditto + 1% Antimony:
- Relative Conductivity: 75
- Approx. Calc. Temp: 260°C
- Avg. Tensile Strength: 6.80 tons
- Avg. Elong: 1.6%

- Copper 6% Antimony 0.8%:
- Relative Conductivity: 93
- Approx. Calc. Temp: 208°C
- Avg. Tensile Strength: 6.90 tons
- Avg. Elong: 3.2%

- Copper 8% - :
- Relative Conductivity: 73
- Approx. Calc. Temp: 270°C
- Avg. Tensile Strength: 6.40 tons
- Avg. Elong: 2.9%

- Y Metal also:
- Relative Conductivity: 96
- Approx. Calc. Temp: 202°C
- Avg. Tensile Strength: 7.80 tons
- Avg. Elong: 5.5%
- Composition Note: (Nickel 1.0%, Copper 3.0%, antimony 1.0%, Zinc 1.2%)

Y metal also comes out very well but it appears that some difficulty might be experienced in casting on a large scale owing to its complexity & liability to give trouble in cooling.
Under these circumstances I suggest that [word 'the' crossed out] a 6 to 8% copper alloy be used with 1% antimony added to increase conductivity & reduce porosity -

Signature: HCSS
  
  


Copyright Sustain 2025, All Rights Reserved.    whatever is rightly done, however humble, is noble
An unhandled error has occurred. Reload 🗙