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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Conference summary discussing the causes and potential solutions for piston rattles in engines.

Identifier  ExFiles\Box 76\4\  scan0186
Date  22th March 1920
  
X.1434

To CJ. from Bn.{W.O. Bentley / Mr Barrington}
To R.{Sir Henry Royce} from Bn.{W.O. Bentley / Mr Barrington} X.2748. re PISTON RATTLES. X.3751. Bn{W.O. Bentley / Mr Barrington}1/W22.3.20.

c. to Wor.{Arthur Wormald - General Works Manager} c. to By.{R.W. Bailey - Chief Engineer}
c. to Hs.{Lord Ernest Hives - Chair} c. to Sft.{Mr Swift}
c. to Da.{Bernard Day - Chassis Design} c. to EFC.
c. to EP.{G. Eric Platford - Chief Quality Engineer}

X.1434

In accordance with your instructions a Con-
ference was held this morning at which Wor{Arthur Wormald - General Works Manager}, Aft, Da{Bernard Day - Chassis Design}, Hs{Lord Ernest Hives - Chair}, EP{G. Eric Platford - Chief Quality Engineer},
By, and Bn.{W.O. Bentley / Mr Barrington} were present.

The following is a summary of the relevant
information concerning piston rattles which is at present
available and which was reported to the Conference:-

Piston rattles are believed to be caused by
the binding of the top band of the piston when the
engine is run with the piston in a carboned up
state, full out at high speeds. They cannot be ob-
tained in new chassis in which the pistons are not
carboned up, and have occurred after 5 or 6 thousand
miles if when Castrol is used for the engine. They
entirely disappear if the engine is decarbonised.
Piston rattles have been observed on 7-CA
the Bench Test Engine, 2.EX, and slightly on 49-GB
In all cases, with the exception of 7-CA Castrol has
been used as engine lubricant. We are awaiting in-
formation from France to confirm that nothing but
Castrol has been used as engine lubricant in 2.EX
while in France. In the case of 7-CA the clearance
on the top band was not standard but considerably
finer than at present in use.
Considerable experience of cars which have
run many thousands of miles but not using Castrol, is
now available, and no cases of piston rattles have
occurred. For example, Mr. de Salamanca's car, Lord
Rocksavage's car, certain test Chassis which have run
long distances Paris Trials Cars, and the School Car.
These are all standard Cars and are lubricated with
Price's Oil, in accordance with our present standard
practice.
With regard to modification being experi-
mented with to overcome the fault experienced on the
Experimental cars mentioned, the Practice of increasing
very considerably the clearance on the top band is not
a complete cure but it certainly delays the appearance
of the fault.

Contd.
  
  


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