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Cost comparison between die casting and sand casting for a lower half crankcase.


Identifier  ExFiles\Box 148\5\  scan0402
Date  3rd August 1938 guessed
  
Crankcase - Lower Half.
--------------------
Die Casting Costs.
Direct Labour.
Core-making Nil.
Casting 3.00 Hrs.
Fettling 1.40 "
-------
4.40 "
Labour Cost @ .8s per hour = 3.5 shlgs.
Labour Cost Saving = 6.9 shlgs.

Material.
Die Cast Weight. = 29 lbs.
Die Cast Weight Saving = 5 lbs.

Total Saving :- in
A. {Mr Adams} RR50 @ 1/3d per lb = 11/1d = 21%
B. AGM @ 5d per lb = 37/4d = 71%
C. L8 @ 7½d per lb = 31/2d = 60%

Sand Casting Costs.
Direct Labour:
Moulding )
Core-making ) 13 Hours.
Fettling )
---------
13 Hours.
Labour Cost @ .8s per hour = 10.4 shlgs.

Material:
Sand Cast Weight = 34 lbs.

Total Cost:
Material = 42.5 shlgs.
Labour (Direct) = 10.4 "
------
52.9 "

Recuperation of Tool Charges.
Material. Cost of case. Saving. Tool Cost. Quantity.
A. {Mr Adams} RR50 41/8d. 11/1d. £800 1,450
B. AGM. 15/5d. 37/4d. " 430
C. L8 21/7d. 31/2d. " 515

4.
  
  
From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).


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