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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Analysis of disc and reinforcing plate specifications and an investigation into a component failure.

Identifier  ExFiles\Box 66\4\  scan0126
Date  31th March 1935
  
-2-
AJS1/DB. {Donald Bastow - Suspensions} 31.3.35.

of about one tenth inch, giving an overall dimension
of .700, but we have found from actual trial on a car
that an overall thickness of disc and plates of .850
can be accomodated.

We are therefore going to try some more fabrics
about .750 in thickness instead of .500 with the
re-inforcing plates about .050 thick, which latter have
been considered O.K. by the Hardy representative, who also
thinks that his firm can get a stronger disc by compressing
more layers into the same space, and also that with the
combination of these two improvements we should have
an increase in strength of about 50 to 65%.

We do not think that the fabric taken from 98-MK
had a maximum chance of life, as the re-inforcing plates
were not radiused, and appeared to have cut into the
outer layers, as the disc bunched up on its compression
side, and probably weakened it.

This bunching up was not evident on a disc
(which appeared quite new) taken from 44-FK after 4000
miles running in this Country, therefore presume that
severe bumping of the back axle causing varying angular
velocity of the propeller shaft must have thrown enormous
loads on the disc. The re-inforcing plates of the failed
disc were not arranged so equi-distant as we should desire
and this might also influence, although to a very small
extent, the failure.
  
  


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