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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Field fuse failures in a 20 HP car, attributing the issue to cumulative oxidation of the fuse wire.

Identifier  WestWitteringFiles\S\June1928-August1928\  Scan107
Date  24th July 1928
  
-3- Contd.

one of the shunt coil currents we think there would be
difficulty with the field fuse (using present standard).
I wrote another note to E.{Mr Elliott - Chief Engineer} ref. EFC2/T24.7.28 con-
cerning this matter, the points in which he has probably by
now taken up with you. I think that possibly the explanation
of the failure of the field fuse on your 20 H.P. car is as
given therein. It was a little bit difficult in the first
instance to get the size of field fuse right because it could
not be based on the actual fusing current of the wire as
tested in the ordinary way. It was discovered that what did
determine the size of the wire was the minimum current which
would just not cause oxidation of the tinned surface. We had
in the early stages to put up the size of field fuse twice
before we got reasonably clear of failures, as you say, for no
apparent reason, but which were in those cases undoubtedly due
to the cumulative oxidation. Cumulative oxidation causes
ultimate failure with a much smaller current than the fuse
would carry originally. With the size of field fuse we had
ultimately to adopt we now know that this does not (when new
at any rate) provide complete protection against damage to the
system in the event of a broken circuit.
The breakage of the wire may be assisted by the
difference of expansion in the way you suggest, but we think
what is really needed is a fuse which is immune from oxidation,
e.g. a sealed fuse filled with inert gas. This is merely an
idea and we do not expect it is practicable. If we could have
a fuse of permanent value of fusing current, we could then
  
  


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