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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Engine bearing failure due to zinc-alloy growth and a recommendation for increased clearance.

Identifier  WestWitteringFiles\U\January1930-April1930\  Scan127
Date  26th March 1931
  
-2- Hs{Lord Ernest Hives - Chair}/CHP.1/AJ.26.3.31. Contd.

speed increased to 2000 R.P.M., upon which the crankcase
became exceptionally hot and smoke issued from the breather.
After twenty minutes running under these conditions the crank-
case cooled to a normal temperature. The engine was just as
tight, however, on closing down. The engine was now run for
a further six hours at approx. full load at speeds between
2000 and 3000 R.P.M. without any improvement in freedom. Although
the engine could barely be moved by hand, the power at 3000 R.P.M.
was quite normal. Upon stripping the bearings down it was
found that the zinc-alloy had "grown" considerably; the metal
having partially filled up the oilways in the bearing cap etc.,
appearing to have been in a semi-plastic condition. A quantity
of small particles of the alloy had been pushed out at the
bearing edges. The crankshaft shewed a deep blue temper colour
in places, proving a temperature of above 300°C, but was not
damaged in any way by abrasion.

It is suggested that a set of these bearings
should be made, having a very large clearance (say .005" - .006")
so as to give the alloy room to grow without tightening on the
shaft. When such a set have been run without trouble, the
clearance could be reduced on subsequent sets until tightening
up is again experienced.


Hs{Lord Ernest Hives - Chair}/CHP.
  
  


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