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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Extract of a memorandum discussing the production of rear axle bevel gears, comparing in-house plain bevels with outsourced Gleason spiral bevels.

Identifier  ExFiles\Box 49\1\  Scan054
Date  26th April 1917
  
H. {Arthur M. Hanbury - Head Complaints} H. {Arthur M. Hanbury - Head Complaints} 235a (500 T) (S.D. 408. 26-4-17.) Bm. 2156/13.

X3612

X.3487 X.1308.

(Extract from BY6/P291118).

RE 1000 45/50 H.P. CHASSIS.

Referring to the rear axle bevel, we have not
of course, a Gleason machine in the works suitable for
producing the spiral bevel. I had intended to carry on with
the straight bevel at first, owing to the fact that we had no
facilities for turning out bevels a spiral form of tooth.
There is no question but that the spiral form of tooth is
correct from the point of view giving even turning moment and
reducing vibrations and noise, although the results obtained
from the Gleason cut spiral bevels were not quite so good as
our own plain type. This, however, is undoubtedly due to the
fact that the spiral bevels, as received from Gleasons, were
very roughly finished and were a purely commercially cut
proposition, whereas our own gears were produced as the acme
of refinement in cutting.

In view of the foregoing would you please
confirm whether you are in agreement with us carrying on
with the plain bevels cut at our works, or do you consider
we should get the bevel gears cut spirally by Gleasons;
personally I am of the opinion that we should obtain one or
two Gleason bevel gear cutters with a spiral attachment and
should continue with our own scheme of plain bevel until we
were able to improve on it by the spiral bevel cut by
ourselves.

Contd.
  
  


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