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From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Arguing for the adoption of aluminium pistons in repair engines, detailing their advantages over cast iron.

Identifier  ExFiles\Box 180\M3\M3.6\  img020
Date  1st June 1919
  
AN EXCELLENT CASE FOR THE AL. PISTON'
COMPARISON WITH IRON
ORIGINAL!

TO Mr. from R.{Sir Henry Royce}
Copy to Ed.{J. L. Edwards}
SH.
EFC

R3/38/6/19.

RE PISTONS, FOR REPAIR ENGINES

It is of the utmost importance that we get a satisfactory design of aluminium piston for repair cars promptly.
My chief object in pressing this forward is that no form of piston has been entirely satisfactory, and in the endeavour to entirely avoid piston knocks, repair people have been driven to fitting cast iron pistons too tightly, and consequently they have seized, and stopped the car, sometimes permanently.
Now my experience with aluminium pistons is that if customers are given to understand that it is impossible to entirely avoid slight knocks from the pistons while the engine is cold, the aluminium pistons are quite satisfactory, especially in the later thick trunk form that has been adopted for the short connecting rods. With this piston we should have a better running engine, less trouble from detonation, slightly more power, that we could remove the balance weights from the crankshaft, which is desirable, that we could lighten the front flywheel, also desirable, so resulting in reducing the weight on the front tyres by nearly 1 cwt. benefitting the steering and general running of the car, and giving an increase for hill climbing of 2½% through this saving of weight alone, but above all things, we have an end to the risk of galling the cylinders through over-tight cast iron pistons, which I am helpless to prevent repairs and service stations from fitting.

R.{Sir Henry Royce}
  
  


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