Rolls-Royce Archives
From the Rolls-Royce experimental archive: a quarter of a million communications from Rolls-Royce, 1906 to 1960's. Documents from the Sir Henry Royce Memorial Foundation (SHRMF).
Rolls-Royce Experimental Archives                
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DescriptionDateIdentifier
Fitting new type aluminium pistons for the X.2638 40/50 HP chassis, focusing on gudgeon pin issues.8th Feb 1919Box 35 \ 2  scan 050
Potential issues of gudgeon pins turning within aluminium piston recesses.8th Feb 1919Box 35 \ 2  scan 051
Mr. Royce's remarks on various 40/50 HP chassis piston designs.25th Feb 1919Box 35 \ 2  scan 052
Technical memo discussing engine compression ratios, piston materials, and detonations for the 40/50 chassis.18th Feb 1919Box 35 \ 2  scan 053
Modifications and tests on carburetter and camshaft for the 7 CA model, including issues with petrol quality.18th Feb 1919Box 35 \ 2  scan 054
Mr. Royce's remarks on various 40/50 HP chassis piston designs.25th Feb 1919Box 35 \ 2  scan 055
Design points for a 40/50 HP chassis die-cast piston with high and low piston pins.6th Mar 1919Box 35 \ 2  scan 056
Design amendments for pistons and requesting a revised blueprint.25th Oct 1918Box 35 \ 2  scan 057
Design modifications for connecting rods on a 40/50 chassis.6th Mar 1918Box 35 \ 2  scan 058
Tests of aluminium pistons for the 40/50 Chassis X.3400 regarding engine knock issues.25th Mar 1919Box 35 \ 2  scan 059
The successful testing of short connecting rods on the 40/50 chassis.31th Mar 1919Box 35 \ 2  scan 060
Recommendation to standardise the short connecting rods for the 40/50 chassis.7th Apr 1919Box 35 \ 2  scan 061
Standardisation document for short connecting rods for the 40/50 chassis, to eliminate piston knocks.9th Apr 1919Box 35 \ 2  scan 062
Continued discussion on managing customer complaints regarding piston knocks.7th Apr 1919Box 35 \ 2  scan 063
Test report on short connecting rods (X.3400) after successful bench and road tests.17th Nov 1919Box 35 \ 2  scan 064
New piston design for the 40/50 chassis, noting differences from tested versions and advising caution before machining.9th Apr 1919Box 35 \ 2  scan 065
Standardisation proposal for a short connecting rod for the 40/50 Chassis.9th Apr 1919Box 35 \ 2  scan 066
Continued discussion on customer complaints regarding knocks from the cast-iron piston.7th Apr 1919Box 35 \ 2  scan 067
Test report on short connecting rods after a 100-hour bench test and a 10,000-mile road test.17th Nov 1919Box 35 \ 2  scan 068
Instruction to halt the machining of chassis pistons pending a report on recent modifications.11th Apr 1919Box 35 \ 2  scan 069
Requesting the modification of chassis pistons E.17764 and 17792 by removing material from the crown.29th Apr 1919Box 35 \ 2  scan 070
Instructing to proceed with casting 100 sets of altered chassis pistons, but to hold grinding pending sizes from the Experimental Department.1st May 1919Box 35 \ 2  scan 071
New piston design defects, including a thick skirt and long ring pins, with modifications suggested by Mr. Hives and Mr. Royce.1st May 1919Box 35 \ 2  scan 072
Request for a sample cylinder to investigate a complaint about the length of the piston ring stop.1st May 1919Box 35 \ 2  scan 073
Modification of 40/50 HP chassis pistons with concave crowns to minimise piston knock.5th May 1919Box 35 \ 2  scan 074
With a diagram detailing recommended clearances for chassis pistons.19th May 1919Box 35 \ 2  scan 075
Testing policy and the standardization of a short connecting rod for the 40/50 HP chassis.31th May 1919Box 35 \ 2  scan 076
10,000-mile standard test, chassis shortages for testing, and proposing flexibility in mileage for Mr. Royce and his staff.31th May 1919Box 35 \ 2  scan 077
Mileage of short connecting rods on chassis 49-GB and 1.E.X.7th Jun 1919Box 35 \ 2  scan 078
The urgent need for a satisfactory aluminium piston design for repair cars.9th Jun 1919Box 35 \ 2  scan 079
Completing a 10,000-mile test on Short Connecting Rods to get a Standardization Sheet signed.13th Jun 1919Box 35 \ 2  scan 080
Recommending a modification for aluminium pistons on the 40/50 chassis due to bearing issues around the gudgeon pin hole.21th Jun 1919Box 35 \ 2  scan 081
Suggestion to proceed with machining aluminium pistons for the 40/50 chassis.23th Jun 1919Box 35 \ 2  scan 082
Expansion and necessary clearances for aluminium and cast iron pistons.27th Jun 1919Box 35 \ 2  scan 083
Hand-drawn sketch showing dimensional measurements in inches for a component.25th Oct 1918Box 35 \ 2  scan 084
Heat expansion test results for Cast Iron and Aluminium pistons.27th Jun 1919Box 35 \ 2  scan 085
Piston expansion, favouring aluminium pistons and requesting calculations on the risks of tight pistons.27th Jun 1919Box 35 \ 2  scan 086
To halt the grinding of aluminium pistons for the 40/50 chassis due to unsatisfactory clearances.11th Aug 1919Box 35 \ 2  scan 087
Arrangements for testing cylinders and pistons for Paris Show Cars and production chassis.15th Aug 1919Box 35 \ 2  scan 088
Road test report on chassis 1.EX detailing engine performance, overheating issues, and a seized piston.28th Jul 1919Box 35 \ 2  scan 089
To halt the grinding of aluminium pistons for the 40/50 chassis due to unsatisfactory clearances.11th Aug 1919Box 35 \ 2  scan 090
Engine knocking issues with aluminium pistons on standard production cars.18th Aug 1919Box 35 \ 2  scan 091
Agreeing that production chassis can be delivered with piston knocks, providing they are not manifest below 50°C, and requesting standard piston clearance details.19th Aug 1919Box 35 \ 2  scan 092
Sketch detailing satisfactory piston clearances for the 40/50 chassis.19th Aug 1919Box 35 \ 2  scan 093
The production strategy for aluminium pistons for the 40/50 chassis.20th Aug 1919Box 35 \ 2  scan 094
Improvements for Car 1 EX, focusing on piston knocking and lubricating oil issues.21th Aug 1919Box 35 \ 2  scan 095
From R to EH discussing solutions for piston knocks through improved lubrication systems.21th Aug 1919Box 35 \ 2  scan 096
Engine piston compression, lubrication performance, and running characteristics.21th Mar 1919Box 35 \ 2  scan 097
Standards for piston knocks and the challenges with piston clearances on different vehicle models.22th Aug 1919Box 35 \ 2  scan 098
Piston knock issues with aluminium pistons and the resulting customer policy.22th Aug 1919Box 35 \ 2  scan 099
Ongoing work to cure piston knocks and the plan to fit new pistons to car 49-GB.25th Aug 1919Box 35 \ 2  scan 100
Explaining how to reduce piston knocks in a cold engine by using late ignition.25th Aug 1919Box 35 \ 2  scan 101
Instruction to limit stock levels of standard and high compression piston castings due to imminent design changes.26th Aug 1919Box 35 \ 2  scan 102
Design rationale for piston ring placement on 40/50 HP engines to reduce knocking.1st Aug 1919Box 35 \ 2  scan 103
Extract listing new parts, including shorter connecting rods, for the 40/50 chassis.27th Aug 1919Box 35 \ 2  scan 104
List of new parts fitted to the 40/50 chassis compared to the pre-war version, specifically mentioning Aluminium Pistons.27th Aug 1919Box 35 \ 2  scan 105
Standard allowances for fitting pistons to prevent piston knocks.27th Aug 1919Box 35 \ 2  scan 106
Advantages of pistons with low-down rings.1st Aug 1919Box 35 \ 2  scan 107
Proposal to test extra cylinder lubrication to address piston knock under light load.1st Aug 1919Box 35 \ 2  scan 108
Query regarding modifications to the grinding size of chassis pistons.29th Aug 1919Box 35 \ 2  scan 109
Investigation into the causes of piston knocks, identifying alignment and lubrication as the primary factors.29th Aug 1919Box 35 \ 2  scan 110
Piston knocking issues and the practice of intentionally tilting pistons to resolve them.29th Aug 1919Box 35 \ 2  scan 111
Investigation into methods for overcoming engine knocks, including piston modifications and different alloys.29th Aug 1919Box 35 \ 2  scan 112
Experiments with piston designs, clearances, and lubrication oils to reduce engine knocking.1st Aug 1919Box 35 \ 2  scan 113
Investigation into the causes and potential mechanical solutions for engine piston knocks.29th Aug 1919Box 35 \ 2  scan 114
Progress on resolving piston knock issues, focusing on lubrication with castor oil.1st Sep 1919Box 35 \ 2  scan 115
Running an engine on a single charge of oil and improving the crankcase draining process.19th May 1919Box 35 \ 2  scan 116
Conflict between performance and silence, specifically regarding knocking from aluminium pistons and suggesting a switch to cast iron.2nd Sep 1919Box 35 \ 2  scan 117
Letter from 'CJ' arguing against using aluminium pistons due to a knocking issue, advocating for cast iron pistons instead.9th Sep 1919Box 35 \ 2  scan 118
Recommendation of Castrol oil for engines to reduce piston knocks and wear.9th Sep 1919Box 35 \ 2  scan 119
Policy on pistons, engine silence, and reliability versus the issue of piston knocks.5th Sep 1919Box 35 \ 2  scan 120
Technical memorandum discussing the issue of piston knocking, comparing cast iron and aluminium pistons, and outlining causes and potential cures.1st Sep 1919Box 35 \ 2  scan 121
Piston knock, its causes, potential cures by misaligning the connecting rod, and the suggestion to educate drivers.5th Sep 1919Box 35 \ 2  scan 122
Preventing piston knock by improving lubrication and suggesting the use of Castrol oil.5th Sep 1919Box 35 \ 2  scan 123
Reducing engine wear and piston knock, including fitting a thermostat and considering future modifications.1st Sep 1919Box 35 \ 2  scan 124
Experiments investigating the cause of piston knocks in test cars.20th Sep 1919Box 35 \ 2  scan 125
Gudgeon pin alignment measurements and an oiling test on an experimental engine.20th Sep 1919Box 35 \ 2  scan 126
Experiments to cure piston knock and over-oiling issues in an engine.20th Sep 1919Box 35 \ 2  scan 127
Connecting rod deflection tests and an analysis of engine knock sounds.20th Sep 1919Box 35 \ 2  scan 128
Piston design experiments to eliminate engine knocking.20th Sep 1919Box 35 \ 2  scan 129
Satisfactory results of running long pistons to address piston knocks.22th Sep 1919Box 35 \ 2  scan 130
Insulation for lamp connection wiring and potential causes for leaky pistons.22th Sep 1919Box 35 \ 2  scan 131
Issues with chassis 49 GB, covering the engine, pistons, magneto drive, clutch, and dynamo.22th Sep 1919Box 35 \ 2  scan 132
Vehicle component issues including battery electrolyte loss, rear shock absorbers, Castrol lubrication, and cylinder lubrication.22th Sep 1919Box 35 \ 2  scan 133
Modifications to piston design, including increasing skirt length and experimenting with spring pressure.24th Sep 1919Box 35 \ 2  scan 134
Issues with aluminium pistons seizing during dynamometer tests due to reduced clearance.25th Sep 1919Box 35 \ 2  scan 135
Fitting of aluminium pistons, pre-war practices for piston knocks, and matching procedures.26th Sep 1919Box 35 \ 2  scan 136
Acute position and supply issues regarding aluminium pistons.30th Sep 1919Box 35 \ 2  scan 137
Challenges of fitting aluminium pistons, balancing piston knock against the risk of seizing.30th Sep 1919Box 35 \ 2  scan 138
Ongoing issues and policy disputes regarding aluminium piston knocks.30th Sep 1919Box 35 \ 2  scan 139
Typed document fragment urging for strong efforts to be made for a satisfactory settlement.30th Sep 1919Box 35 \ 2  scan 140
Difficulty in obtaining aluminium pistons that meet the required specifications.30th Sep 1919Box 35 \ 2  scan 141
The challenges of fitting aluminium pistons, focusing on the trade-off between piston knock and seizure.26th Sep 1919Box 35 \ 2  scan 142
To stop all work on pistons E.18135/6 for the 40/50 chassis as they are no improvement.6th Oct 1919Box 35 \ 2  scan 143
Recommendations for the standard practice of fitting aluminium pistons.8th Oct 1919Box 35 \ 2  scan 144
Instructions for checking piston clearances and performing easing to prevent engine seizing.8th Oct 1919Box 35 \ 2  scan 145
Experimental work on engine pistons to avoid knocks or seizing.7th Oct 1919Box 35 \ 2  scan 146
Notice confirming that Die Cast Aluminium Pistons are now standard.7th Oct 1919Box 35 \ 2  scan 147
Recommendation to modify the piston locking screw design for the 40/50 chassis to prevent distortion.8th Oct 1919Box 35 \ 2  scan 148
Experiments to reduce piston knocks using an oil-damped cylinder versus a spring.9th Oct 1919Box 35 \ 2  scan 149


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